Power cable - FIXATOR

Power cable

The power cable for electric winches varies depending on the voltage used (110V, 220V, 230V, 240V or 400V). Each type of voltage requires a specific cable, adapted to the required power and the electrical standards in force. Here is a detailed description for each case:


1. Cable for 110V winches:

  • Use :
    • Low voltage systems, often used on temporary construction sites or for portable equipment.
    • Very common in North America and in environments where electrical safety is paramount.
  • Features :
    • Conductors with a cross-section generally smaller than that of high voltage cables (e.g. 1.5 to 4 mm², depending on the intensity).
    • Suitable for low to medium power winches.
    • Reinforced insulation to withstand mechanical shocks on construction sites.

2. Cable for 220V or 230V winches:

  • Use :
    • Standard voltages for domestic or light industrial equipment in Europe, Asia, and some countries.
    • Common electric winches used for light to moderate loads.
  • Features :
    • Cable section: Between 2.5 mm² (for low power winches) and 6 mm² (for more powerful winches).
    • Connectors often equipped with sockets conforming to local standards.
    • Moisture and UV resistant insulating sheath for indoor and outdoor use.

3. Cable for 240V winches:

  • Use :
    • Similar to 230V, but specific to certain regions, such as the UK or Australia.
    • Compatible with medium power winches.
  • Features :
    • Very close to the cables used in 230V (similar section and insulation).
    • Additional protection against surges common in these electrical environments.

4. Cable for 400V winches:

  • Use :
    • Three-phase industrial winches used for heavy loads or on professional installations.
    • Power supply in standard European three-phase electrical networks.
  • Features :
    • Three phases + neutral + earth: A 5-conductor cable is often used.
    • Cable section: Usually between 4 mm² and 16 mm², depending on the power of the winch.
    • Very robust insulation, often made of flame retardant material, with optional shielding to resist electromagnetic interference.
    • Specific industrial connectors (e.g. IEC 60309 connectors for professional environments).

Common specifications:

  1. Materials:
    • Copper conductors (better conductivity).
    • PVC, rubber, or polyurethane insulation for increased resistance.
  2. Protection:
    • Reinforced cables to prevent crushing or premature wear.
    • Waterproof for use outdoors or in humid environments.
  3. Length :
    • Must be adapted to the application to avoid energy losses.
    • Long cables require a larger cross-section to limit voltage drops.

Tips for choosing:

  • Winch power: Refer to the power in kilowatts (kW) or amperes (A) indicated on the equipment's technical data sheet.
  • Cable length: The longer the cable, the larger the cross-section must be to avoid voltage losses.
  • Local standards: Check compliance with regulations in your area.

Example of minimum sections (indicative):

Tension Power (kW) Section (mm²)
110V 1-3 kW 2.5 – 4 mm²
230V/240V 3-6 kW 4 – 6 mm²
400V 6-10 kW 6 – 10 mm²
400V >10 kW 10 – 16 mm²

Noticed : These values are general and must be adjusted according to local standards and technical specifications of the winch.

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